Manufacturing

Empire has complete design and manufacturing capability. For example, all of the discrete components in the GMT900 Head Lamp are Empire designed and manufactured products along with the producing of the wire harness assembly.

PCB Production

our printed circuit board (PCB) production facility is the newest addition to Empire Electronics’ core capabilities. With four running production lines, we have the capability to design and develop manufacturing process, produce, and test PCBs for any lighting and other electronic needs. Our facility includes:


  • DEK Screen Printer
  • Simplimatic Board Loader
  • Universal GSM Pick and Place Machines
  • Assembleon iFlexT4 Pick & Place Machine
  • Cookson Electronics OmniFlo 7 Reflow Oven
  • Mirtec SPI MS-11 Solder Paste Inspection
  • Agilent Medalist i1000 ICT
  • Nordson YESTECH FX AOI
  • Cencorp Board Router 1000BR
  • Apollo Seiko JCAT Comet Robotic Solder
  • 2011 – Launched SMT Line

These machines, along with our assembly, testing, and packaging abilities, allows us to fulfill our customer’s requirements while maintaining the highest level of quality.

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Manufacturing Wire Harness

Empire Electronics is a full-service wire harness supplier that processed approximately 150 million circuits last year. We employ a variety of wire processing technologies that are used in the manufacturing of our wire harnesses. By operating state-of-the-art equipment, such as our 50 Komax wire-processing machines, we are able to process more than 550,000 splices per month to provide our customers with the highest-quality wire harness products.

Also, by utilizing other advanced processes and technologies including overmolding for connectors and terminals; sonic and ultrasonic welding for our molded products; and discrete wire insulation displacement, protective braiding and automatic cut, strip and termination for our harnesses, we have the capabilities to develop any product for your wire harness needs.

Our agile manufacturing system requires all of our operators to receive full training in Empire’s quality and production system. As a result of its full implementation, the plant averages only two days of total Work in Process (WIP) at any time.

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Molding / Over Molding / Potting

At Empire, we eliminate the need for separate suppliers by offering molding services to complete your product. We believe the integrity of a product line should never be sacrificed. That is why our team of designers and engineers will create molded components that meet your production requirements. The results are convenience, cost savings and quality.


Our molding capabilities include:
  • On-site manufacturing of grommets and connectors
  • Design and build options
  • Production of precision connector and interconnect devices
  • Press sizes range from 30 to 200 tons
  • 75 molding Machines
  • Currently molding 2.5 million parts per week

Over Molding

The production of grommets is crucial for our LED technology. That is why we have developed an in-house solution to over-mold grommets on our existing wire harnesses to give them the capability of connecting to LEDs, while keeping the wires insulated and stable within the vehicle.

Potting

Empire Electronics’ potting process is the benchmark in the industry. By reducing material, eliminating wire splices, and creating superior sealing properties, potting can provide customers a 10%-15% cost savings per harness. The primary reason for our potting success is our state of the art clean room. The clean room is equipped with temperature-controlled and humidity-controlled devices, used to ensure the highest quality during the very critical curing process

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Electro-Mechanical Assemblies

Finding a supplier for your wire harness and cable assemblies is easy. But, when quality is at a premium, you need a source you can rely on. That source is Empire Electronics, Inc..

We are experts in the production of complex wire harnesses and assemblies.

This expertise starts with our program managers who will handle your project from start to finish. Our state of the art equipment is also a key to our success. Additionally, our processing technologies offer you a full spectrum of services for wiring, soldering and molding.


These services include:


  • Automatic cut, strip and terminate capabilities
  • Over-molded connectors and terminals
  • Discrete wire insulation displacement
  • Ultrasonic welding
  • Plastic injection molding
  • Protective braiding capability
  • Flat cable assemblies
  • Electrical testing for continuity
  • The latest generation of Komax wire-processing machinery
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Address

214 E Maple, Troy Michigan, USA

+1 248-585-8130

info@empireelect.com

Opening Hours

Monday - Friday:

07.00 AM - 05.00 PM

Saturday - Sunday:

Closed

Services

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